Description “Creating Level Pull” is a step-by-step workbook by Art Smalley that introduces a lean production control system aimed at advancing plant-wide production systems beyond isolated improvements. Unlike traditional “point kaizen” efforts, which focus on small-scale enhancements, this book advocates for “system kaizen.” It shows how to implement a pull-based production control system that integrates material and information flows across all product families, smoothing production activities and leveling customer demand. Written in clear, accessible language with practical examples and supported by diagrams and value-stream maps, the workbook guides readers through crucial questions and processes, including inventory management, batch scheduling, and production leveling (heijunka), essential for minimizing costs and lead times while maximizing efficiency.
